Internal Six-Lobe Profile Machining

Torx (Star) Rotary Broaches

Precision Torx-style rotary broaches for producing internal six-lobe (star) profiles on Swiss-type lathes and CNC lathes. Our standard T4–T50 range features an Ø8 mm shank, 30 mm overall length and ASP23 powder-metallurgy high-speed steel for precise, repeatable internal profile machining.

Torx Sizes T4–T50 Ø8 mm Shank · 30 mm OAL ASP23 PM-HSS TiCN Standard
Standard Range T4–T50
Tool Material ASP23 PM-HSS
Heat-Treated Hardness HRC 64–66
Dimensional Tolerance ±0.01 mm

Standard Sizes

Torx (Star) Rotary Broach Dimensions & Sizes

Standard stock series: T4–T50, Ø8 mm shank and 30 mm overall length. All dimensions are in millimetres.

Torx (star) rotary broach CAD drawing showing AF, B, d1, shank diameter and overall length
Dimension Drawing AF and B = six-lobe profile dimensions as shown in the drawing; d1 = cutting profile length; ØD = shank diameter; OAL = overall length.
Torx six-lobe rotary broach product with Ø8 mm shank and precision-ground star cutting profile
Standard Torx (Star) Broaches Six-lobe cutting profiles for internal Torx-style machining; standard stock coating is TiCN PVD.

Torx (Star) Rotary Broaches

Standard Stock Unit: mm

Standard Torx-style rotary broaches for producing six-lobe internal profiles on Swiss-type lathes and CNC lathes.

Order No. AF B d1 ØD OAL
TX-T4-D8-30L1.340.972830
TX-T5-D8-30L1.481.072.5830
TX-T6-D8-30L1.751.272.5830
TX-T7-D8-30L2.061.493830
TX-T8-D8-30L2.401.754830
TX-T9-D8-30L2.571.864830
TX-T10-D8-30L2.802.054.5830
TX-T15-D8-30L3.352.405830
TX-T20-D8-30L3.952.836830
TX-T25-D8-30L4.503.257830
TX-T30-D8-30L5.604.008.5830
TX-T40-D8-30L6.754.8510830
TX-T45-D8-30L7.935.6412830
TX-T50-D8-30L8.956.4513.5830

Selection note: Select the required T-size and confirm AF and B profile dimensions against your drawing. Finished internal profile fit, machining allowance, broaching depth and application conditions should be verified before ordering. Non-standard sizes are available for review.

Material & Precision

Built for Precision Internal Six-Lobe Broaching

ASP23 Powder-Metallurgy HSS

ASP23 provides a fine, uniform structure with a practical balance of wear resistance, compressive strength and toughness. It is suited to rotary broaching applications where the cutting edges experience repeated loading.

Learn more about ASP23 →
Standard Coating TiCN PVD
Blackish finish
Optional Coating TiN PVD
Gold finish
Shank Tolerance h6 precision-ground shank
Applicable Materials Steel, stainless steel, tool steel and selected alloys

Quote Preparation

Information Required Before Ordering

Providing the following information allows us to confirm the correct tool size, geometry and machining recommendation more accurately.

Torx Size & Tolerance

Specify the T-size, required six-lobe profile dimensions and finished-hole tolerance.

Broaching Depth

Provide the required profile depth and whether the hole is blind or through.

Workpiece Material

Include the material grade and hardness when available.

Machine & Holder

Tell us the machine model and rotary broaching holder information.

Drawing & Quantity

Send the part drawing, annual demand or initial trial quantity.

Technical Questions

Torx (Star) Rotary Broach FAQ

Can these broaches be used on Swiss-type lathes?

Yes. Internal six-lobe rotary broaches can be used on Swiss-type and conventional CNC lathes with a compatible rotary broaching holder, a correctly prepared pilot hole and suitable cutting conditions.

Are non-standard Torx sizes available?

Yes. Custom six-lobe dimensions, cutting lengths and special profiles can be evaluated according to the drawing and machining application.

How should the pilot hole be prepared?

The pilot-hole diameter, depth and lead chamfer must suit the required Torx profile, broaching depth and workpiece material. Final preparation is confirmed during application review.

Which information is most important for a quotation?

The T-size, AF and B dimensions when specified, finished profile tolerance, broaching depth, material, machine setup, quantity and drawing provide the best basis for selection and pricing.

Related Resources

Rotary Broaching Information

Need a Torx (Star) Rotary Broach?

Send us the required Torx T-size, finished profile tolerance, broaching depth, workpiece material, machine model and quantity. Drawings or samples are welcome for technical evaluation.

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